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一、研發背景</p><p>　　1、模具是輪胎生產必需的重要工具，它在使用過程中不可避免地要受到橡膠、配合劑以及脫模劑的綜合沉積污染（主要污染物是硫化物、無機氧化物、硅油及炭黑等），反復使用會形成一些花紋污染死區，所以，必須經常性地清洗模具以確保其表面的潔凈度，從而保證輪胎的質量以及模具的壽命，但現有的模具清洗方式都不夠理想。</p><p>　　2、輪胎生產過程中常出現脫模困難、生產效率低、輪胎表面光潔度不易掌控、工人勞動強度大等問題。</p><p>　　二、特氟隆涂層</p><p>　　采用國際上Z先進的無污染的水性不粘涂料，經過模具除污、噴涂、高溫粘合等特殊工序，在模具表面形成具有不粘性、耐高溫、低摩擦系數、耐腐蝕、防粘濕、高絕緣等多項功能的涂層，解決模具清洗和輪胎開模不易等問題。該技術成熟，已經在諸多輪胎廠成功使用。</p><p>　　三、涂層主要參數：</p><p>　　底漆涂層厚度：15-20微米</p><p>　　面漆涂層厚度：15-20微米</p><p>　　涂層附著力：%</p><p>　　涂層精度：±5微米</p><p>　　四、鋼模涂層與干冰清洗的成本對比</p><p>　　干冰清洗是用干冰直接噴灑模具，通過干冰低溫產生的物理反應清洗表面污垢。一般清洗一次可用次，且清洗3次后需要一次噴砂和機械清洗。另外，模具表面積碳多，會造成脫模困難和輪胎表面粗糙，若選用干冰清洗的物理聚變，則會降低模具的使用壽命。</p><p>　　模具涂層與干冰清洗成本對比如下：</p><p>　　1、噴涂一次可節省干冰清洗三次、機械清洗一次的費用和脫模劑的費用。（注：脫模劑費用=每條輪胎用量乘涂層后的脫模次數次以上。）2、噴涂一周期可節省模具拆裝時間每次8小時，加噴脫模劑的時間每條胎1—2分鐘，共可節省約小時，可以多生產條輪胎，產量提高；3、噴涂一周期需用干冰和機械清洗4次，干冰對模具的損傷遠大于噴涂；而模具涂層有防腐作用，可提高模具壽命。</p><p>　　五、涂層優點</p><p>　　1、涂層后模具硫化出的成品輪胎表面光澤均勻，產品檔次升級，提高了市場競爭力；2、涂層后的模具具有防腐和高絕緣等功能，無需再進行打油防銹、防腐、防氧化等保養，節省了模具的維護保養費用；3、不用脫模劑，減輕勞動強度，減少成本和環境污染；4、減少因模具清洗帶來的拆裝停機現象，提高設備的利用率；5、脫模容易，節省裝模時間，提高生產效率；6、保證輪胎硫化后完整脫模，大大提高產品的合格率；7、涂層附著力特佳，且耐高溫，不易脫落，非常耐用。</p><p 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